Project Scenario 1
heavy mobile equipment
Maintenance Project
Pinpointing maintenance needs through a thorough
assessment of mobile fleets.
Scenario
Most asset intensive industry segements operate a fleet of heavy mobile equipment, from bulldozers, excavators, terminal tractors, forklifts, straddle carriers, mobile harbor cranes to harvesters and dump trucks. These machines are crucial for business success, but downtime due to breakdowns affects productivity and profitability.
Approach
- Whatever the mobile asset, Rowlands Services conducts a comprehensive assessment of the entire fleet, identifying critical components, appropriate maintenance schedules, and historical failure patterns.
- They collaborate closely with the client to understand operational requirements, budget constraints, and uptime expectations.
- Leveraging their skilled technicians and specialised tools, Rowlands Services designs a customized maintenance strategy and plan.
Solutions Offered
Predictive Maintenance
- Utilizing data analytics, they predict equipment failures before they occur. Sensors monitor engine performance, oil quality & wear patterns.
- Scheduled maintenance is proactively performed during planned downtime, minimizing unplanned interruptions.
Rapid Response Teams
- Rowlands Services establishes dedicated
teams on standby to address emergency breakdowns promptly. - Their mobile service units are equipped with diagnostic tools and spare parts to ensure minimal downtime.
Critical System Upgrades
- Rowlands can return existing systems back to optimum condition, where they modernise control systems, replacing outdated components with modern systems.
- Gearbox & Hoist Overhaul – Rowlands Services disassembles gearboxes, inspects gears, bearings, and seals. They replace worn parts and recalibrate hoist systems for optimal lifting capacity.
Project Outcomes
1. Reduced unplanned downtime
2. Increased equipment reliability and availability
3. Improved overall project efficiency and cost-effectiveness